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Uncrewed ground vehicle · Logistics · Casualty evacuation

Fourteen hundred pounds through terrain a ground robot normally refuses — and a casualty deck that stays level to two degrees while it does it.

Design · no prototype

Wheeled-leg hybrid · 12 actuators

610 mm step · ±2° deck under load

First article — FORGE-1, Q1 2030

Mission

The squad's terrain is the design case. The trail is not.

Carry 635 kg — 1,400 lb — of a dismounted squad's load through the ground the squad actually walks in, and bring casualties back out of it on a deck that stays level.

The load problem is old and it is not solved. A rifleman carries 45–60 kg. A tracked mule fixes that on a trail and gives up at the first 600 mm step, the first scree slope, the first blowdown — and then four soldiers spend twenty minutes recovering it. MARROW exists to take the squad's water, ammunition, batteries, mortar rounds and sensors into terrain that stops a wheeled or tracked vehicle, and to bring a wounded soldier back without occupying four riflemen on a litter carry.

It is a wheeled-leg hybrid: four independently articulated three-degree-of- freedom legs, each terminating in a driven wheel. It rolls when it can and walks when it cannot. The whole product is that one architectural choice and the two things it buys — terrain access, and an actively levelled deck.

Key figures

1,400lb Payload — 635 kg on a 780 kg empty vehicle
610mm Vertical step at walking gait
±2° Deck levelling in pitch and roll, independent of ground
4.5h Silent move on battery — the number that decides a patrol
42dBA At 10 m, battery, walking gait

Locomotion

Borrowed, not re-specified

MARROW does not have its own locomotion program. It has the Fantom Robotics one, retargeted.

The inheritance

The gait controller, contact-state estimator, whole-body QP solver, terrain-cost network and sim-to-real training pipeline are the Fantom Robotics locomotion stack, retargeted from the bipedal humanoid program to a four-limb wheeled-leg morphology.

That program is specified elsewhere and this page does not re-spec it. Two things about the retarget are worth stating here.

One: it is real work, not a recompile. A biped controls a two-contact system with a narrow support polygon and a high centre of mass. MARROW is a four-contact system with a wide polygon and a low centre of mass carrying a 635 kg live payload whose own centre of mass moves. The whole-body QP is the same solver. The contact schedule, the inertial model and the terrain cost are not.

Two: what comes free is the thing that matters most. Because the four legs are individually height- and force-controlled, the cargo deck is actively levelled to ±2° in pitch and roll independent of the ground. A tracked vehicle cannot do this at any price, and it is the difference between a casualty being carried and a casualty being rolled down a hillside on a stretcher.

Every fielded MARROW streams trajectories back into REVENANT FORGE and re-trains the fleet against the same simulator as the humanoid program. A UGV program that writes its own controller from scratch is a five-year program. This is a retarget.

The morphology trade, stated plainly
Road speedTracked mule 8 km/h · legged robot 5 km/h · MARROW 32 km/h
Cost of transport, improved surfaceTracked low · legged 4–5 × higher · MARROW low (it rolls)
Vertical stepTracked ~250 mm · legged 700 mm+ · MARROW 610 mm
Deck levellingTracked none · legged yes · MARROW ±2°, active, under load
Actuator countTracked 2 drive motors · MARROW 12 leg actuators + 4 hub drives
Deep saturated clayTracked wins. Legged loses badly. MARROW loses. See the risks.
The price of the hybrid78 kg of hip and knee actuator a tracked vehicle does not carry, plus twelve high-torque actuators as wear items instead of two motors. What it buys is terrain access and a level deck. That is a defensible trade for a squad-support vehicle and a bad one for a supply-route hauler — and we are not building a supply-route hauler.

Specification

Parameters

Design targets, not measured results, unless the line says otherwise.

Vehicle
Mass, empty780 kg
Payload635 kg (1,400 lb)
Gross vehicle weight1,415 kg
Dimensions, stowed2.28 × 1.12 × 1.05 m — narrower than an ATV, fits a trail
TransportTwo internal in a CH-47F; sling two; one in a HEMTT bed or a Bandvagn
Ground clearance180–720 mm, actively variable by leg extension
Deck height380 mm squatted for casualty loading, 900 mm standing
Deck levelling±2° pitch and roll, active, independent of ground
Vertical step610 mm at walking gait
Gap crossing900 mm
Side slope / gradient35° / 60 % (31°)
Fording800 mm
Environmental−40 °C to +55 °C, IP67, MIL-STD-810H
Unit cost target$410,000 at 400/yr from FORGE-1
Mobility, endurance and signature
Improved surface, rolling32 km/h
Off-road, rolling9 km/h
Walking gait, broken ground3.4 km/h
Stair / rubble crawl1.1 km/h
PowertrainSeries hybrid — 22 kW JP-8 genset + 14 kWh LFP. The genset is a range extender and a charger, not the drive.
Fuel68 L
Range, improved surface520 km hybrid
Range, cross-country at a squad's pace190 km hybrid, assuming ~15 % of the distance in walking gait
Silent move, battery only4.5 h / ~40 km at 9 km/h. This is the operationally decisive number, not the 520 km.
Silent watch, parked and sensing58 h at 240 W
Acoustic, battery, walking42 dBA at 10 m — no exhaust plume, no infrared signature above ambient
Acoustic, genset running61 dBA at 10 m. The genset is the signature.
Sensors32-beam lidar, 4 × global-shutter stereo pairs (360°), 2 × LWIR, tactical-grade IMU
Optional mastVIGIL-M sensor head on a 4.6 m mast — MARROW becomes a mobile surveillance tower
Navigation drift, GNSS-denied< 0.4 % of distance travelled. A 5 km patrol closes with under 20 m of error, then re-registers on the terrain model.
Degraded modeA failed leg actuator locks that leg extended; the vehicle drives home on three at 4 km/h with 40 % payload
Casualty evacuation configuration
LittersTwo NATO litters, or one litter plus 320 kg of Class V
LoadingDeck lowers to 380 mm — a two-person litter carry, not a lift
Levelling±2° pitch and roll for the entire movement. This is the feature.
Medical provisions500 W outlet, O₂ bottle mounts, vacuum-splint interface, litter-strap hardpoints
RewarmingDeck holds 34 °C from the genset coolant loop — which matters more in a cold-weather casualty than most equipment lists admit
What it is notA litter carrier, not an ambulance. No medic aboard, no monitoring, no intervention. It moves a stabilised casualty from where he was hit to where the medic is. It does not replace the medic and we will not let it be sold as though it does.
Autonomy modes
FollowHolds 3–40 m standoff on a UWB/optical tag in the squad leader's kit. Follows the leader's track, not his straight-line position.
BreadcrumbRetraces its own logged path to the LZ or patrol base with no operator and no network
WaypointAutonomous route over the resident terrain model and route graph
TeleopDirect control from a VEIL HUD or a handheld, 9 ms cue latency, to 1.2 km on MESH
LocalisationVisual-inertial odometry on four stereo pairs fused with 32-beam lidar and leg/wheel odometry. The contact-state estimator knows when a wheel is slipping, which is a better odometry source than wheel encoders alone.
RecordEvery autonomous manoeuvre LEDGER-signed. A family will eventually ask what the machine did with a wounded soldier aboard. There will be an answer.

Follow-the-squad

The behaviour that matters is that it refuses

MARROW does not follow the leader's footsteps. It plans its own traversable path inside a corridor around the leader's track, because a 1.12 m wide, 1,415 kg machine cannot go where a rifleman goes.

It will decline a gap, route around a blowdown, and take a longer line up a slope. If the corridor contains no traversable solution it stops, says so on the mesh and in the squad leader's VEIL, and holds until it is re-tasked or the corridor widens.

The most common field failure of a follow-me UGV is that it follows. It goes into the creek the squad hopped across, or onto the ledge the squad scrambled up, and then four soldiers spend twenty minutes recovering a machine that was supposed to save them work. A ground robot that refuses and explains itself is more useful than one that tries.

Concept of operations

Six phases

  1. Phase 01 — Load

    Four minutes at the patrol base

    Deck squats to 380 mm. The squad loads 635 kg. Load cells report the distribution and the leg controller re-derives its inertial model before it takes a step.

  2. Phase 02 — Move out, silent

    Battery only, 3–40 m behind the leader

    Rolling where it can, walking where it must, refusing where it should. No operator, no tether, no line of sight requirement.

  3. Phase 03 — Sensor haul

    The squad's organic tower

    At the objective MARROW parks, raises the optional 4.6 m VIGIL-M mast and becomes the squad's surveillance node and mesh relay — 58 hours of silent watch on the battery.

  4. Phase 04 — Casualty

    Four riflemen keep their rifles

    Deck clears, squats, two litters load, deck levels. The squad moves at its own pace instead of at a litter-carry pace, and nobody's hands are full.

  5. Phase 05 — Return

    Breadcrumb, unescorted

    MARROW retraces its own logged path to the LZ with no escort and no network, carrying the casualty. The squad does not have to break to escort it.

  6. Phase 06 — Account

    Every route decision, signed

    The whole movement — every autonomous route choice, every refusal, every manoeuvre with a casualty aboard — is in LEDGER. That record is the reason this feature is fieldable at all.

Engineering rationale

Why it is built this way

Wheels on legs, not tracks

Because the squad's terrain is the design case and the trail is not. The tradeoff: 78 kg of actuator, twelve wear items instead of two, and a 37 % unit-cost premium over a tracked mule. If the customer's terrain is a trail, they should buy the tracked mule and we will say so.

The deck levels because the legs already do

This is the one place where a locomotion stack built for a walking humanoid pays a dividend no tracked vehicle can match. The tradeoff: the levelling authority is bounded by leg travel, so on ground steeper than 35° it saturates and the deck starts to follow the terrain.

Series hybrid, battery-primary

The genset is a range extender and a charger. Silent move and silent watch are the operationally decisive modes. The tradeoff: a series hybrid is heavier and less efficient at sustained road speed than a direct mechanical drive.

It refuses, and it says why

Autonomy that never declines a task is autonomy that has to be recovered. The tradeoff: a machine that stops and asks is a machine that occasionally stops when a human would have pushed through — and the first time it does that in front of a customer, it looks timid rather than correct.

Fantom Robotics, not a bespoke controller

The locomotion stack is trained in REVENANT FORGE against the same simulator as the humanoid program, and every fielded vehicle feeds it. The tradeoff: MARROW's schedule is coupled to another program's, which is a real dependency and not a free lunch.

Signed CASEVAC autonomy

A machine carrying a wounded soldier, unescorted, making its own route decisions, will be scrutinised the first time anything goes wrong. The LEDGER chain is what makes it defensible. The tradeoff: it is the highest-scrutiny feature in the land portfolio and it will be the last one released.

Program candor

Open engineering risks

  1. Actuator life is the schedule risk, not the software. Twelve high-torque actuators carrying 1,415 kg through impact loading. Design life is 4,000 h to first overhaul and the output stage is the wear item. A tracked mule has two motors and no analogous consumable. This is where the program will slip and where the sustainment cost lives.
  2. Deep mud. Below roughly 200 kPa of soil bearing capacity — saturated clay, silt, a rice paddy, a churned tank trail in spring — tracks win and legs lose. MARROW's answer is a wide-tyre mode and a gait that reduces peak ground pressure to 68 kPa. That helps. It does not win. We do not beat a tracked vehicle in soft ground and we are not going to claim we do.
  3. Cost. $410,000 against roughly $300,000 for a tracked mule of the same payload class. The justification is terrain access and the level deck. It is a real premium and it needs a real reason on the customer's ground.
  4. The genset is the signature. Infrared and acoustic. Battery-only is 4.5 h moving. A patrol longer than that either accepts the signature or plans a charging halt.
  5. A leg failure is a mission abort, not a breakdown. The degraded mode works — three legs, 4 km/h, 40 % payload — but 4 km/h with a casualty aboard is a long afternoon.
  6. CASEVAC autonomy is the political risk. The LEDGER chain is the mitigation. It is not a guarantee, and this feature will be released last and deliberately.

Related

Contact

Send us your terrain, not your requirement

Give us the actual ground — the step heights, the slopes, the soil, the patrol lengths and the resupply interval. We will tell you where the wheeled-leg trade pays for itself and where a tracked vehicle is the correct answer.

Request a briefing

Every figure on this page is a design target derived from first-principles analysis, not a measured result. No MARROW has been built. Where a number here is later measured and comes out worse, we will publish the measured number. No export-controlled information is published on this site.